Product Description
Carbonated Drink Filling line
Introduction:
The carbonated beverage filling production line produced by HUANYU beverage Machinery has good stability, easy operation and supports customization. The carbonated beverage filling equipment is suitable for PET bottles with various capacities and shapes.The carbonated beverage filler can fill carbonated beverage, soft drink, soda etc.
The carbonated beverage filling machine adopts iso-pressure (iso-barometric) filling technology is adopted enabling it to fill more efficiently and more stably with more output than the machine of the same level from others. The isostatic filling machine generally maintains a certain filling pressure in the storage tank. When the container to be filled enters the filling machine, the container is first Inflated, the gas can be compressed air or carbon dioxide gas, preferably carbon dioxide gas. When the pressure in the container and the pressure in the storage tank are the same, the self-weight of the liquid is filled through the open filling valve. During the filling process, the gas in the container is smoothly exported and returned to the storage tank or to the gas chamber.
Complete Carbonated Drink Filling Plant Flow chart:
1)water purification system
Raw water pump → Silica sand filter → Activated carbon filter → Sodium ion exchanger → 5um cartridge filter → 1um cartridge filter → High pressure pump → Reverse Osmosis system → UV system → Water storage tank→ Ozone generator → Ozone mixing tower .
2) Pre- treatment system
Drink Mixing Machine-CO2 Mixing Machine
3) Bottle carbonated filling & packing system
Cap loader → Automatic 3-in-1 carbonated filling machine → Flat conveyor → Light Checker → Bottle dryer → labeling machine → Date/code laser printer → Automatic PE shrink wrapping Machine.
4)Empty Bottle making system
High pressure air compressor → High pressure air tank → High pressure filter → High pressure air dryer → Low pressure air compressor → Low pressure air filters → Low pressure air dryer → Mold chiller → Bottle blowing machine
3 in 1 type Carbonated Drink washing filling capping machine
Technical Character
| Model |
Rated production capacity(500ml) |
Number of rinsing head |
Number of filling head |
Number of capping head |
Overall size
LxWxH(mm) |
| DXGF14-12-5 |
2400-3400BPH(500ml) |
14 |
12 |
5 |
2360*1770*1800 |
| DXGF16-16-5 |
4000-5000BPH(500ml) |
16 |
16 |
5 |
2760*2060*1910 |
| DXGF24-24-8 |
7000-8000BPH(500ml) |
24 |
24 |
8 |
2800*2230*2000 |
| DXGF32-32-8 |
10000-12000BPH(500ml) |
32 |
32 |
8 |
4275*2960*1984 |
| DXGF40-40-10 |
14000-15000BPH(500ml) |
40 |
40 |
10 |
4697*3322*2700 |
| DXGF50-50-12 |
17000-18000BPH(500ml) |
50 |
50 |
12 |
5905*4125*2000 |
| DXGF60-60-15 |
18000-20000BPH(500ml) |
60 |
60 |
15 |
5770*5288*2000 |
| DXGF70-65-15 |
22000-24000BPH(500ml) |
70 |
65 |
15 |
7000*4815*2000 |
3 in 1 type Carbonated Drink washing filling capping machine features
Main features:
Rinser
|
• All 304 stainless steel rinser heads, water spray style inject design, more save water consumption & more clean
• 304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
• 304 stainless steel washing pump |
Filler
|
• 304 Stainless steel high precision filling nozzle
• Filling volume adjustable in fine rank, same liquid level after filling
• All 304 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
• 304 stainless steel filling pump |
Capper
|
• Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle
crash during capping
• All 304 stainless steel construction
• No bottle no capping
• Automatic stop when lack of bottle |
3 IN 1 Machine
|
Machine structure
1) washing, filling and capping part in one unit;
2) one driving system makes the speed more stable
3) need one person to operate the machine
4) no noisy while running
5) more compact
6)different bottles can be applied in same machine (the bottle neck should be the same) |
Production Line Flow
Water Treatment System
Water treatment system,also called water filtration sterlizer system, is the process of purifying the raw water by a series equipments and devices to be drinkable.The water treatment equipment includes silica sand filter, active carbon filter, sodium-ion exchanger, precision filter, reverse osmosis, hollow fiber filter, ozone generator, ozone mixing tower and water tank, etc.
Automatic Bottle Blowing Machine
The pet stretch blow molding machine is the most stable two-step automatic stretch blow moulding machine. It has various cavities and the maximum capacity of the products is 20L. It can blow bottles in shapes: Carbonated, mineral, pesticide, cosmetics, wide-mouth, hot filling, and other packing containers etc. Which is made of plastic of crystalline type, such as PET and PP etc.
Sleeve Labeling Machine
This machine adopts international advanced technology; cover the circle label on the pet bottle. And then hot shrinking to fix on the position which bottle body designated. This machine's structure is compact, and suitable for the production line of different direction and different height.
The machinery part adopts combination designing of modularization, and makes the machine reasonable. The height adjustment adopts motor fluctuating; it is convenient to replace the material. The special cutter head designing, make the film-rolling cut more exactly and reliably.
Shrink Packing Machine
The machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.
Capability Character
It adopts hanging type conveying-bottle structure to make changing bottle more convenient,faster and easier.Themain machine adopts advanced PLC control technology.The key electric elements adopt international famous products.
Factory show
ZhangJiaGang HuanYu Beverage Machinery Co.,Ltd is ...
*Standardized workshop of total 12,000 square meters.
Different types of processing units, such as water jet cutter, plasma cutter, laser cutter, CNC machine from Taiwan chevalier & korea daewoo, ensure the precision of parts.
*International certification, National Certificate of equipment verification, and more than 30 invention patents
Verification Certificates of equipments: ISO9001:2001; CE Certificate , SGS , COC , TUV
National Certificate of equipment verification:standard organisation of Nigeria , CNCA certificate, Logo trademark registration, etc.
*The equipment will be tested and run for 24 hours before leaving the factory, to ensure the smooth working of water pipeline, and pneumatic, electrical and mechanical stability.
*Sufficient stock of spare parts ensures the timely delivery and supply of spare parts.
*The engineers are experienced. We can produce different products with different capacity and work out reasonable flow chart as per customers' requirements to save space.
*Professional installation team who can speak fluent English can help customers make benefits in a shortest time.
Our Service
Installation service
When you finish the Preparation conditions,our fast and professional aftersales service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they can operate the machine well.
The sample service
1.We can send you the video of the running machine.
2.You are welcome to come to visit our factory,and see the machine running.
Customized service
1.We can design the machines according your requirements(materil,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
After-sales service
1.We will delivery the machine and provide the bill of load on time to make sure you can get the machine quickly
2.When you finish the Preparation conditions,our fast and professional aftersales service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they can operate the machine well.
3. We often ask feedback and offer help to our customer whose machine have been used in their factory for some time.
4.We provide one year warranty
5.Well-trained & experienced staff are to answer all your inquiries in English and Chinese
6 .24 hours for engineer response (all services part 5days in customer hand by Intl' courier).
7 .12 Months guarantee and life-long technical support.
8.Your business relationship with us will be confidential to any third party.
9. Good after-sale service offered, please get back to us if you got any questions.
Quality Control
We have the single quality department,that make sure the material of the raw materials is good,and ensure the machine running smoothly.
If you want to know more information about the product,You can send an inquiry, we will solve any of your problems and send you running vedio.
FAQ
1.How to tell us your enquiry?
:You can contact us by email, phone call, fax, Instant Messenger (Trademanager, WhatsApp, Skype) and let us know your requirement.
2.Are you manufacturer or trading company ?
We are industrial manufacturer, which locates in Zhangjiagang city over 20 years .
3.Where is your factory?
Our Factory is located in Zhangjiagang City, it is very near to Shanghai and Wuxi (airplame and train both available). If you arrive at Shanghai or Wuxi, we can pick you up to visit our factory.
4. Do you have any technical supports with your Beverage Filling Machines?
Yes, We have a professional team of engineers who owned many installation, debug and training experiences abroad, are available to service machinery overseas.
We Warmly Welcome Customers All Over The World To Our Company.If You Have Interests In Our Products. Please Contact Us If You Have Any Problems.
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